Wide Material Cutting Solution for Artificial Grass, Carpet & Vinyl

Cutting wide and heavy roll materials such as artificial grass, carpets, rugs, and vinyl requires high precision, strong material handling capability, and reliable automation. Traditional manual cutting or basic machines often lead to low efficiency, inconsistent quality, and high labor costs.

M.RISE provides a professional CNC oscillating knife cutting solution designed specifically for manufacturers processing large-format flexible materials.

Materials This Solution Can Process

This digital cutting solution is suitable for:

• Artificial grass
• PVC and vinyl up to 2.5 mm
• Carpets and rugs
• Plastic sheets up to 0.5 mm
• Industrial flexible composite materials

Clean edges without burning or deformation can be achieved across different material densities.

Recommended Machine Configuration

Based on industrial production requirements, the recommended configuration includes:

• Working Area Options 4200 × 5000 mm/4200 × 6000 mm
  Wide-format tables support large rolls while maintaining cutting accuracy.
• Automatic Vacuum Table
  Partition vacuum adsorption zone
  Strong material fixation
  Stable cutting performance
• Automatic Roll Feeding System
  Electric feeder capacity up to 300 kg
  Suitable for heavy rolls up to 4 m width
  Continuous feeding for long materials

Dual Tool Cutting System

To ensure optimal cutting quality across different materials, a dual-tool configuration is recommended:
Pneumatic Oscillating Knife Tool
Best for:

• Artificial grass
• Thick vinyl materials
• Plastic sheets
• Dense industrial materials

Provides powerful cutting force and stable performance.
High-Frequency Vibrating Knife Tool
Best for:

• Carpets and rugs
• Textile-based materials
• Soft composites
• Ensures smooth edges and precision cutting.

The dual-head system allows quick tool switching without stopping production.

Fully Automatic Roll Cutting Workflow

For manufacturers using large rolls (for example 4 m wide and 50 m long), the workflow operates automatically:

1. Load the roll onto the automatic feeder.
2. The machine pulls material onto the cutting table.
3. The system cuts preset shapes or lengths.
4. The conveyor feeds the next section automatically.
5. The process continues until the roll is completed.

This enables:

• Continuous unattended production
• High efficiency and productivity
• Reduced labor dependency
• Consistent cutting accuracy

Typical Industries Using This Solution

• Artificial grass manufacturers
• Carpet and flooring producers
• PVC and vinyl processing companies
• Sports surface manufacturers
• Industrial material converters

Why Choose M.RISE CNC Cutting Solutions

1. Over 10 years of CNC cutting experience
2. Customized wide-format machine sizes available
3. Professional automation integration
4. Global export experience
5. Technical support and training service

Conclusion

For companies processing wide roll materials such as artificial grass, carpets, and vinyl, an automated CNC oscillating knife cutting system significantly improves production efficiency, reduces labor costs, and ensures consistent cutting quality.

This solution is ideal for manufacturers seeking reliable, scalable, and precise cutting technology.